02 ROCK BLASTING SYSTEM
Liquid Oxygen Rock Splitting for Mining
| Technology | Liquid O2 Phase-Change |
| Cost | $1 per m3 |
| Byproducts | CO2 + H20 + O2 |
| Power vs Explosives | 50-150% greater |
Jaw Crusher
Jaw crushers are core primary crushing machines used in mining, construction, and recycling.
| Feed Opening Size | 100 × 150 mm (lab scale) up to 1500 × 2000 mm (large industrial units) |
| Capacity | 1 – 2000+ tons per hour depending on model and application |
| Reduction Ratio | 1:2 to 1:3 (varies with feed material) |
| Discharge Opening Adjustment | Hydraulic or mechanical, typically 10 – 300 mm |
| Motor Power | 5 kW (small units) up to 400+ kW (large crushers) |
| Weight | 1 – 100+ tons depending on size |
| Frame Design | Heavy-duty bolted or welded steel mainframe |
| Jaw Type | Single-toggle or double-toggle |
| Nip Angle | Optimized (usually 18°–22°) for smooth material flow |
Gyratory Crusher
Gyratory crushers are used for Seconday crushing of hard, abrasive materials, producing uniform aggregates.
| Feed Size | Up to 300 mm |
| Capacity | 50 – 1200 tons/hour |
| Reduction Ratio | 1:4 to 1:6 |
| Motor Power | 75 – 400 kW |
| Applications | Aggregates, mining, construction |
Double/Triple Roller Crusher
These crushers are used for secondary crushing of friable materials, producing uniform particle sizes.
| Feed Size | Up to 500 mm |
| Capacity | 40 – 600 tons/hour |
| Reduction Ratio | 1:10 to 1:20 |
| Motor Power | 90 – 350 kW |
| Applications | Recycling, aggregates, mining |
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Tube Mill
Tube mills are used for fine grinding in both wet and dry conditions.
| Feed Size | Up to 25 mm |
| Capacity | 0.5 – 200 tons/hour |
| Motor Power | 15 – 4000 kW |
| Applications | Mining, cement, ceramics |
Dry Ball Mill
Dry ball mills are used for fine grinding in dry conditions.
| Feed Size | Up to 50 mm |
| Capacity | 2 – 100 tons/hour |
| Motor Power | 30 – 1500 kW |
| Applications | Iron ore, coal, limestone |
Dry SAG Mill
Dry SAG mills are used for coarse grinding in dry conditions.
| Feed Size | Up to 50 mm |
| Capacity | 2 – 100 tons/hour |
| Motor Power | 30 – 1500 kW |
| Applications | Iron ore, coal, limestone |
Dry Raymond Mill
Dry Raymond mills are used for fine grinding in dry conditions.
| Feed Size | Up to 50 mm |
| Capacity | 2 – 100 tons/hour |
| Motor Power | 30 – 1500 kW |
| Applications | Iron ore, coal, limestone |
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Vertical Dry Mill (VRM)
Vertical dry mills are used for fine grinding in dry conditions.
| Feed Size | Up to 50 mm |
| Capacity | 2 – 100 tons/hour |
| Motor Power | 30 – 1500 kW |
| Applications | Iron ore, coal, limestone |
Wet Ball Mill with Classifier
Wet ball mills are used for fine grinding in wet conditions, often with a classifier for size control.
| Feed Size | Up to 250 mm |
| Capacity | 100 – 4000 tons/hour |
| Motor Power | 2000 – 20,000 kW |
| Applications | Gold, copper, platinum mining |
Vibrating Screen
Used for separating materials into different sizes using vibration.
| Decks | Single to multi-deck |
| Capacity | 10 – 1000 tons/hour |
| Applications | Aggregates, mining, recycling |
Rotary Sieve
Rotary sieves classify materials by rotating drum action.
| Drum Diameter | 0.5 – 3 m |
| Capacity | 5 – 500 tons/hour |
| Applications | Sand, gravel, minerals |
Air Classifier
Separates fine particles using airflow and centrifugal force.
| Particle Size Range | 1 – 200 µm |
| Capacity | 1 – 200 tons/hour |
| Applications | Cement, chemicals, minerals |
Dry Jet NANO Mill
Used for ultra-fine grinding and dispersion down to nanometer scale.
| Particle Size | Down to 50 nm |
| Capacity | 0.1 – 50 liters/hour |
| Applications | Pharmaceuticals, pigments, nanomaterials |
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Wet Bead Mill (Nano)
Bead mills designed for producing nanoparticles through mechanical attrition.
| Particle Size: | 50 nm – 300 nm |
| Grinding Media: | 0.1 – 0.3 mm beads |
| Capacity: | 1 – 100 liters/hour |
| Mill Speed: | 1,000 – 4,500 RPM |
| Power Rating: | 5 – 75 kW |
| Applications: | Nanomaterials, Pharmaceuticals, Inks, Coatings |
Wet Disc Mill
Disc mill designed for wet grinding applications.
| Particle Size: | 50 nm – 300 nm |
| Grinding Media: | 0.1 – 0.3 mm discs |
| Capacity: | 1 – 100 liters/hour |
| Mill Speed: | 1,000 – 4,500 RPM |
| Power Rating: | 5 – 75 kW |
| Applications: | Nanomaterials, Pigments, Pharmaceuticals, Coatings |
Wet Shaking Table
Separates fine particles by gravity using inclined table and water flow.
| Table Size | 1.5 – 4.5 m length |
| Feed Size | 0.02 – 2 mm |
| Capacity: | 0.5 – 10 tons/hour |
| Stroke Frequency | 250 – 450 strokes/min |
| Water Flow Rate | Adjustable |
| Applications | Gold, Tin, Tungsten, Rare Metals, Mineral Sands |
Dry Shaking Table
Separates fine particles by gravity using inclined table and air flow.
| Table Deck | Metallic, riffled surface |
| Feed Size | 0.02 – 2 mm |
| Capacity | 0.5 – 10 tons/hour |
| Stroke Frequency | 250 – 450 strokes/min |
| Drive System | Electric motor with adjustable tilt |
| Applications | Dry mineral separation, rare earths, heavy metals |
Spiral Separator and Concentrator
Separates minerals based on density differences using a spiral channel.
| Feed Size | 0.02 – 2 mm |
| Capacity | 1 – 50 tons/hour |
| Number of Spirals | 4 – 8 per unit |
| Material | Fiberglass reinforced with wear-resistant coating |
| Applications | Mineral sands, Chromite, Iron ore, Gold, Tin, Tungsten |
Jig Wet Separator
Separates minerals based on density differences using pulsating water flow.
| Feed Size | 0.1 – 15 mm |
| Capacity | 1 – 30 tons/hour |
| Pulsation Frequency | 50 – 300 strokes/min |
| Water Consumption | Adjustable |
| Drive System | Hydraulic or Pneumatic |
| Applications | Coal, Iron Ore, Gold, Tin, Mineral Sands |
Wet Magnetic Separator
Separates ferrous materials from non-ferrous using magnetic force.
| Separation Type | Wet Drum Magnetic Separation |
| Magnetic Field Strength | 1,000 – 6,000 Gauss |
| Feed Size | 0 – 3 mm (fine particles) |
| Throughput | 10 – 300 t/h |
| Drum Diameter | 600 – 1,200 mm |
| Drum Length | 600 – 3,000 mm |
| Application | Iron ore, magnetite, ferrosilicon recovery |
| Water Requirement | Required (slurry-based operation) |
| Drive System | Electric motor with gearbox |
| Material Construction | Stainless steel / rubber-lined drum |
Dry Magnetic Separator
Separates ferrous materials from non-ferrous using magnetic force.
| Separation Type | Dry Drum Magnetic Separation |
| Magnetic Field Strength | 800 – 4,500 Gauss |
| Feed Size | 1 – 50 mm |
| Throughput | 5 – 200 t/h |
| Drum Speed | 20 – 60 RPM |
| Application | Iron ore, manganese, hematite |
| Moisture Content | < 5% recommended |
| Drive System | Electric motor |
| Dust Control | Optional dust extraction system |
| Construction | Carbon steel / wear-resistant lining |
Dry Electromagnetic Separator
Specialized separator for fine particles and weakly magnetic minerals.
| Separation Type | Electrostatic (High Voltage) Separation |
| Voltage Range | 20 – 60 kV |
| Feed Size | 0.1 – 5 mm |
| Throughput | 0.5 – 20 t/h |
| Separation Principle | Conductive vs Non-Conductive materials |
| Application | Rutile, zircon, monazite, silica, plastic-metal separation |
| Humidity Requirement | Low humidity (< 40%) |
| Power Consumption | 3 – 15 kW |
| Safety Features | High-voltage insulation, grounding system |
| Construction | Anti-static coated steel structure |
Dry Electromagnetic Separator
Specialized separator for fine particles and weakly magnetic minerals.
| Separation Type | Electromagnetic High-Intensity Separation |
| Magnetic Field Strength | 5,000 – 20,000 Gauss (adjustable) |
| Feed Size | 0.05 – 10 mm |
| Throughput | 1 – 100 t/h |
| Power Consumption | 5 – 50 kW |
| Cooling System | Air-cooled or oil-cooled |
| Application | Rare earth minerals, ilmenite, tungsten, garnet |
| Control System | PLC / variable current control |
| Separation Efficiency | Up to 98% |
| Construction | Heavy-duty steel frame with insulated coils |
Froth Flotation Tank
Used for dissolving valuable metals from ores using chemical solutions.
| Tank Volume | 1 – 100 m³ |
| Cell Type | Mechanical / Pneumatic |
| Feed Particle Size | 10 – 300 µm |
| Processing Capacity | 0.2 – 50 m³/min |
| Impeller Speed | 200 – 1500 rpm |
| Motor Power | 3 – 75 kW |
| Air Flow Rate | 0.5 – 5 m³/min |
| Material | Mild steel / Stainless steel / Rubber-lined |
| pH Range | 2 – 12 |
| Control System | Manual / PLC |
| Discharge Type | Overflow / Underflow |
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Hydrolysis Tank
Separates and purifies metals using selective organic solvents.
| Tank Capacity | 500 – 50,000 liters |
| Operating Temperature | 50°C – 250°C |
| Operating Pressure | Up to 10 bar |
| Material | Stainless Steel (SS304 / SS316) |
| Agitation Type | Mechanical Stirrer |
| Motor Power | 2.2 – 55 kW |
| Heating System | Steam Jacket / Electric |
| Residence Time | 30 mins – 8 hrs |
| pH Range | 1 – 14 |
| Control System | PLC / SCADA |
| Insulation | Mineral Wool / Polyurethane |
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Multiple Catalyst Reactor (MCR)
Efficiently processes multiple catalytic reactions in a single unit.
| Reactor Configuration | 4-stage continuous catalyst reactors |
| Tank Capacity | 500 – 20,000 liters per reactor |
| Operating Temperature | 50°C – 300°C |
| Operating Pressure | Up to 15 bar |
| Material | Stainless Steel (SS304 / SS316) |
| Agitation Type | Mechanical Stirrer / Catalyst Bed Mixing |
| Motor Power | 3.7 – 75 kW |
| Heating System | Steam Jacket / Electric Heating |
| Catalyst Type | Fixed Bed / Fluidized Bed |
| Control System | PLC / SCADA Automation |
| Applications | Catalytic reactions, hydrogenation, oxidation, polymerization |
Quench Tank
Efficiently cools and quenches hot process streams.
| Tank Capacity | 500 – 25,000 liters |
| Operating Temperature | Ambient – 900°C (quenching range) |
| Cooling Medium | Water / Oil / Polymer Solution |
| Material | Stainless Steel (SS304 / SS316) |
| Agitation System | Circulation Pump / Spray Manifold |
| Motor Power | 2.2 – 30 kW |
| Control System | PLC / SCADA Automation |
| Safety Features | Temperature Sensors, Overflow Protection, Safety Railings |
| Applications | Heat Treatment, Metal Tempering, Rapid Cooling Processes |
Buffer Tank
Maintains a constant level of liquid for stable process operation.
| Tank Capacity | 1,000 – 50,000 liters |
| Operating Temperature | -10°C – 150°C |
| Operating Pressure | Atmospheric – 10 bar |
| Material | Stainless Steel (SS304 / SS316) |
| Agitation System | Mechanical Stirrer / No Agitation |
| Level Measurement | Float Switch / Radar Sensor |
| Inlet/Outlet System | Sanitary Valves, Manway, CIP Connections |
| Control System | PLC / SCADA Monitoring |
| Applications | Flow Balancing, Storage, Mixing, Process Buffering |
Filter Press
Efficiently separates solids from liquids in various industrial applications.
| Plate Size | 470 mm – 2000 mm |
| Filtration Area | 1 – 120 m² |
| Operating Pressure | Up to 16 bar |
| Material of Construction | Stainless Steel (SS304 / SS316) / Polypropylene Plates |
| Hydraulic System | Manual / Semi‑Automatic / Fully Automatic |
| Filtration Cycle Time | 30 mins – 2 hrs |
| Control System | PLC / SCADA Automation |
| Applications | Solid‑Liquid Separation, Sludge Dewatering, Chemical and Mining Processes |
Centrifuge
Efficiently separates solids from liquids in various industrial applications.
| Type | Horizontal / Vertical Decanter Centrifuge |
| Bowl Diameter | 300 mm – 1000 mm |
| Rotational Speed | Up to 6000 RPM |
| Material of Construction | Stainless Steel (SS304 / SS316) |
| Motor Power | 5.5 – 75 kW |
| Separation Efficiency | Up to 98% |
| Control System | PLC / SCADA Automation |
| Applications | Solid‑Liquid Separation, Sludge Dewatering, Chemical and Pharmaceutical Processing |
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Electrowinning (EW) Cell
Efficiently extracts metals from aqueous solutions through electrolysis.
| Cell Capacity | 500 – 20,000 liters |
| Electrode Type | Stainless Steel Cathodes / Lead Anodes |
| Operating Current | 100 – 10,000 A |
| Operating Voltage | 2 – 5 V DC |
| Material of Construction | Polypropylene / PVC / Stainless Steel Frame |
| Electrolyte Temperature | 40°C – 70°C |
| Busbar Material | Copper / Aluminum Conductors |
| Control System | PLC / SCADA Automation |
| Applications | Metal Recovery (Gold, Copper, Nickel, Zinc), Electro‑Refining Processes |
Leaching Continuous Reactor
Continuous leaching process for efficient metal extraction.
| Tank Capacity | 500 – 50,000 liters |
| Operating Temperature | 50°C – 250°C |
| Operating Pressure | Up to 10 bar |
| Material | Stainless Steel (SS304 / SS316) |
| Agitation Type | Mechanical Stirrer |
| Motor Power | 2.2 – 55 kW |
| Heating System | Steam Jacket / Electric |
| Residence Time | 30 mins – 8 hrs |
| pH Range | 1 – 14 |
| Control System | PLC / SCADA |
| Insulation | Mineral Wool / Polyurethane |
Indirectly Fired Rotary Dryer Kiln
Processes materials at high temperatures in a rotating cylindrical furnace.
| Drum Diameter | 0.8 – 3.5 m |
| Drum Length | 6 – 30 m |
| Operating Temperature | 100°C – 900°C |
| Heat Source | Indirect Gas / Oil / Steam Fired |
| Material of Construction | Stainless Steel (SS304 / SS316) / Carbon Steel with Insulation |
| Drive System | Gear Drive / Chain Drive / Variable Speed Motor |
| Control System | PLC / SCADA Automation |
| Auxiliary Equipment | Cyclone Separator, Baghouse Dust Collector, Feed Hopper, Discharge Conveyor |
| Applications | Drying of Minerals, Chemicals, Catalysts, and Metal Powders |
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Electromagnetic (Induction) Fired Dryer Kiln.png
Processes ores and materials at high temperatures in a rotating cylindrical furnace.
| Drum Diameter | 0.8 – 3.5 m |
| Drum Length | 6 – 25 m |
| Operating Temperature | 100°C – 950°C |
| Heating System | Electromagnetic Induction Coils (Variable Frequency) |
| Material of Construction | Stainless Steel (SS304 / SS316) with Thermal Insulation |
| Power Rating | 50 – 500 kW |
| Control System | PLC / SCADA Automation with Temperature Feedback |
| Auxiliary Equipment | Cooling Section, Cyclone Separator, Baghouse Dust Collector |
| Applications | Drying of Metal Powders, Ceramics, Catalysts, and High‑Purity Materials |
Direct Firing Rotary Dryer
Used for drying minerals, chemicals, catalysts, and metal powders at high temperatures.
| Drum Diameter | 0.8 – 3.5 m |
| Drum Length | 6 – 30 m |
| Operating Temperature | 150°C – 1100°C |
| Heat Source | Direct Gas / Oil / Coal / Biomass Fired Burner |
| Material of Construction | Carbon Steel / Stainless Steel (SS304 / SS316) |
| Burner Type | Multi‑Fuel High‑Efficiency Burner with Flame Control |
| Air Flow System | Co‑Current / Counter‑Current Design |
| Drive System | Chain Drive / Gear Drive / Variable Speed Motor |
| Fuel Consumption | 0.8 – 2.5 kg fuel per kg of evaporated water |
| Control System | PLC / SCADA Automation with Temperature and Flow Feedback |
| Auxiliary Equipment | Cyclone Separator, Baghouse Dust Collector, Feed Hopper, Discharge Conveyor |
| Applications | Drying of Minerals, Sand, Cement, Fertilizers, Biomass, and Metal Powders |
Rotary Kiln
Processes ores and materials at high temperatures in a rotating cylindrical furnace.
| Drum Diameter | 1.0 – 4.5 m |
| Drum Length | 10 – 60 m |
| Operating Temperature | 200°C – 1450°C |
| Heat Source | Direct Gas / Oil / Coal / Biomass Fired Burner |
| Material of Construction | Carbon Steel / Stainless Steel (SS304 / SS316) with refractory lining |
| Burner Type | Multi‑Fuel High‑Efficiency Burner with Flame Control |
| Air Flow System | Co‑Current / Counter‑Current Design |
| Drive System | Gear Drive / Chain Drive / Variable Speed Motor |
| Fuel Consumption | 1.0 – 3.0 kg fuel per kg of processed material |
| Control System | PLC / SCADA Automation with Temperature and Flow Feedback |
| Auxiliary Equipment | Feed Hopper, Cyclone Separator, Baghouse Dust Collector, Discharge Conveyor |
| Applications | Calcination of limestone, clinker production, drying of minerals, roasting of ores |
Muffle Kiln
Used for heating and calcining materials in a controlled atmosphere.
| Chamber Size | 0.1 – 5.0 m³ |
| Operating Temperature | 200°C – 1200°C |
| Heating System | Electric Resistance Elements (Kanthal / Nichrome) |
| Material of Construction | Stainless Steel Exterior with Ceramic Fiber Insulation |
| Power Rating | 5 – 150 kW |
| Control System | Digital PID Controller / PLC / SCADA Automation |
| Auxiliary Equipment | Exhaust Vent, Safety Interlocks, Cooling Fans |
| Applications | Heat Treatment, Ceramics Firing, Laboratory Testing, Material Sintering |
Tunnel Kiln
Used for continuous processing of materials in a horizontal cylindrical furnace.
| Chamber Width | 1.5 – 6.0 m |
| Chamber Length | 30 – 150 m |
| Operating Temperature | 200°C – 1350°C |
| Heating System | Gas / Oil / Coal / Electric Resistance |
| Material of Construction | Refractory Brick Lining with Steel Frame |
| Power Rating | 100 – 2000 kW (depending on length and load) |
| Control System | PLC / SCADA Automation with Zone Temperature Control |
| Auxiliary Equipment | Preheating Zone, Cooling Zone, Exhaust System, Conveyor Track |
| Applications | Ceramics Firing, Refractories, Porcelain, Brick Production, Metallurgical Heat Treatment |
Roler Kilns
Used for continuous processing of materials in a horizontal cylindrical furnace.
| Chamber Width | 0.8 – 3.0 m |
| Chamber Length | 20 – 120 m |
| Operating Temperature | 200°C – 1350°C |
| Heating System | Gas / Oil / Electric Resistance / Hybrid |
| Material of Construction | Refractory Lining with Steel Frame |
| Roller Type | High‑Temperature Ceramic or Alloy Steel Rollers |
| Power Rating | 50 – 1500 kW (depending on length and load) |
| Control System | PLC / SCADA Automation with Zone Temperature Control |
| Auxiliary Equipment | Preheating Zone, Cooling Zone, Exhaust System, Conveyor Rollers |
| Applications | Ceramics Firing, Tiles, Porcelain, Refractories, Advanced Materials Processing |
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Shuttle (Intermittent) Kiln
Processes materials in a horizontal cylindrical furnace with intermittent operation.
| Chamber Volume | 1.0 – 50 m³ |
| Operating Temperature | 200°C – 1400°C |
| Heating System | Gas / Oil / Electric Resistance |
| Material of Construction | Refractory Brick Lining with Steel Frame |
| Power Rating | 20 – 1000 kW (depending on chamber size) |
| Control System | Digital PID Controller / PLC / SCADA Automation |
| Auxiliary Equipment | Movable Car Base, Exhaust System, Cooling Fans, Safety Interlocks |
| Applications | Ceramics Firing, Refractories, Porcelain, Laboratory Testing, Small‑Batch Production |
Electric Arc Furnace
Melts scrap steel and ores using high-current electric arcs.
| Furnace Capacity | 5 – 300 tons per heat |
| Operating Temperature | 1600°C – 1800°C |
| Power Supply | AC or DC Arc, 10 – 150 MW |
| Electrode Type | Graphite Electrodes, 600 – 800 mm diameter |
| Material of Construction | Steel Shell with Refractory Lining |
| Melting Cycle Time | 45 – 120 minutes per heat |
| Control System | PLC / SCADA Automation with Real‑Time Energy Monitoring |
| Auxiliary Equipment | Ladle Furnace, Dust Collection System, Transformer, Cooling Water System |
| Applications | Steelmaking, Alloy Production, Recycling of Scrap Metal |
Q: What services do you offer?
A: We provide advanced mineral processing equipment and engineering solutions.
Q: How can I request a quote?
A: Click “Request a Quote” in the navigation bar or fill out the contact form.
Q: Where is your head office located?
A: Plot 14, Minerals Drive, Abuja Technology District, Nigeria.
Q: What are your office hours?
A: Monday–Friday, 08:00–17:00 WAT. Emergency support is available 24/7.
Q: Do you offer technical support?
A: Yes, our engineering team provides full technical support and spare parts services.